詳細(xì)介紹:小型混合機(jī)攪拌部分為通軸單槳,單槳上的槳葉角度設(shè)計(jì)極為合理巧妙,單槳旋轉(zhuǎn)時(shí),物料上下翻滾,同時(shí)槳葉通過(guò)物料,向混合槽左右兩側(cè)產(chǎn)生一定角度的推擠力,使得混合槽內(nèi)任何一角落物料都不可能靜止,從而使物料混合均勻。本機(jī)采用端面密封、調(diào)節(jié)密封螺母、補(bǔ)償軸向壓力的密封方法。實(shí)踐證明效果比較好。本機(jī)可定時(shí)攪拌功能,攪拌前只需設(shè)定時(shí)間,到時(shí)自動(dòng)停機(jī)。既節(jié)約能源,更可防范因操作人員離機(jī)后機(jī)器仍不停運(yùn)轉(zhuǎn)而引發(fā)的安全事故。整機(jī)均用不銹鋼封閉,符合GMP要求。
我廠還生產(chǎn)臥式槽形單裝混合機(jī),適用于制藥、化工、食品等行業(yè)將不同比例的干性或濕性粉狀物勻混合,在混合過(guò)程中不產(chǎn)生物料的溶解、揮發(fā)或變質(zhì)。
技術(shù)參數(shù):
有效工作容積:10升
主軸轉(zhuǎn)速:25r/min
zui大傾角:105度
倒料方式:手動(dòng)
混合周期:5-20min
電機(jī):250w 220v 1400r/min
機(jī)器重量:40kg
外形尺寸:600x280x450mm
槽形混合機(jī)詳細(xì)介紹:
一、機(jī)器用途
本機(jī)為臥式槽形單漿混合機(jī),主要用于實(shí)驗(yàn)室中不同比便的干性或濕性粉狀物的均勻混合,并且在混合過(guò)程中不產(chǎn)生物料的熔解、揮發(fā)或變質(zhì)。
本機(jī)也適用于化工、食品、等工業(yè)部門(mén)小批量混合不同的主輔材料,它不適用于混合半固體、液體或粘度過(guò)大的物料。
二、結(jié)構(gòu)特點(diǎn)
本機(jī)為整機(jī)性機(jī)座,傳動(dòng)系統(tǒng)運(yùn)轉(zhuǎn)靈活、平衡,攪拌漿及物料接觸的工件均采用不銹鋼制成,有良好的耐腐蝕性,能保持混合物料的質(zhì)量,使之不污染、不變色。
傳動(dòng)機(jī)構(gòu)主要采用蝸輪、蝸桿直接傳動(dòng),使用時(shí)無(wú)過(guò)大噪聲,并有足夠的儲(chǔ)油量,能得到良好的潤(rùn)滑,并提高機(jī)器的使用壽命。
U型料槽內(nèi)漿軸上有螺旋漿葉,推動(dòng)物料作復(fù)雜的流動(dòng),可取得良好的混合效果。
三、使用說(shuō)明
使用前應(yīng)進(jìn)行一次空運(yùn)轉(zhuǎn)試車(chē),在試車(chē)前應(yīng)檢查機(jī)器全部聯(lián)接件的堅(jiān)固程度,減速機(jī)的潤(rùn)滑油量和電機(jī)設(shè)備的完整性,然后閉合電源總開(kāi)關(guān)進(jìn)行空運(yùn)轉(zhuǎn)試車(chē)。
裝料以浸沒(méi)漿軸為宜,加料后必須將料槽蓋板蓋好,再開(kāi)車(chē),以免物料淺出料槽,蓋上配有視鏡筐,能觀察物料的攪拌情況。
四、安裝說(shuō)明
本機(jī)為整臺(tái)裝箱,拆箱后搬至適當(dāng)?shù)胤?,裝好地腳螺栓,均勻地?cái)Q緊地腳螺栓的螺母,然后接下來(lái)通電源線即可使用。
五、機(jī)器保養(yǎng)及維修
經(jīng)常使用,減速機(jī)須每隔三個(gè)月?lián)Q新油一次,更換時(shí)應(yīng)將減速機(jī)清洗后加上新油。
機(jī)件每月定期檢查1-2次,檢查部位為蝸輪、蝸桿、軸承、油封,各運(yùn)轉(zhuǎn)部分是否靈活,緊固件是否松動(dòng),發(fā)現(xiàn)異常情況應(yīng)及時(shí)處理。
在使用過(guò)程中,如發(fā)現(xiàn)機(jī)器震動(dòng)異?;虬l(fā)出不正常的聲音,應(yīng)立即停機(jī)檢查。
電器控制零件應(yīng)保持清潔靈敏,發(fā)現(xiàn)故障應(yīng)及時(shí)修復(fù)。
攪拌漿裝拆時(shí)應(yīng)輕拆、穩(wěn)裝、輕放、以免變形損壞。
使用結(jié)束后,應(yīng)刷靖機(jī)器各部份的殘留物料,停用時(shí)間長(zhǎng),必須將機(jī)器全部揩擦清潔,機(jī)件表面涂上防銹油,用蓬布罩好。
Details: small mixing machine mixing part of through shaft paddle, paddle blades which angle design is very reasonable and skillful, single propeller rotates, material rolling up and down, while the blade through the material to the mixing tank, left and right sides of a certain angle generates thrust force, the mixing groove of any corner material are not may rest, so that the materials are mixed uniformly. This machine adopts the end face seal, the sealing nut, adjusting compensation axial pressure sealing method. Practice proves that the effect is better. The machine can be timed mixing function, mixing just before the set time, and automatic shutdown. Energy saving, can prevent operator from machine after machine is still not shutdown and safety accident. The machine are made of stainless steel closed, in line with the GMP requirements.
I plant also produces horizontal trough mounted mixing machine, applicable to the pharmaceutical, chemical, food and other industries will vary in proportion to the dry or wet powder evenly mixed, the mixed process does not produce material solution, volatile or deterioration.
Technical parameters:
Effective working volume: 10 L
Spindle speed: 25r/min
Maximum angle of inclination: 105 degrees
Discharging mode: Manual
Mixed cycle: 5-20min
Electric machine: 250W 220V 1400r/min
Machine weight: 40kg
Dimensions: 600x280x450mm
Trough type mixing machine is introduced in detail:
One, machine use
This machine is of horizontal trough slurry mixing machine, mainly used for laboratory in different ratio is dry or wet powder are uniformly mixed, and the mixed process does not produce material melting, evaporation or metamorphism.
The machine is also suitable for chemical industry, food, and other industrial sectors of small batch mixing of different main and auxiliary materials, it is not applicable to mixed semi solid, liquid or excessive viscosity materials.
Two, structural characteristics
This machine is a machine of frame, transmission system operation flexibility, balance, mixing and material contact parts are made of stainless steel, has good corrosion resistance, can maintain the mixed material quality, make no pollution, no color.
Transmission mechanism mainly adopts worm, worm drive directly, when used without excessive noise, and has sufficient storage capacity, can get good lubrication, and improve the service life of the machine.
U type trough plasma shaft with spiral blades, push the material to make the complex flow, can obtain good mixing effect.
Three, the use of
Use should be performed before an idle test, before commissioning should check the machine all the coupling degree of solidity, reducer lubrication oil and electrical equipment integrity, then close the power switch for air test.
Charging to immersion slurry shaft is appropriate, after feeding trough cover must be built, and then drive, in order to avoid material shallow trough, cover with mirror basket, can observe the material stirring condition.
In four, the installation instructions
The machine for the whole packing, unpacking after moving to the appropriate place, install anchor bolt, anchor bolt nut tightened uniformly, then through power line can be used.
Five, machine maintenance and repair
Often use, reducer shall be every three months for a new oil, replacement should be cleaned with new oil reducer.
Mechanical regular monthly check 1-2, check the site for worm gear, worm, bearings, oil seals, each operation part is flexible, the fastener is loose, the abnormal situation should be handled in time.
During use, such as the discovery of machine vibration anomalies or send abnormal sound, should immediay stop check.
Electrical control components should be kept clean sensitive, find fault should be timely repair.
Mixing assembly and disassembly disassembly device should be light, stable, gently, to avoid deformation damage.
After use, the parts of the machine should brush from the residual materials, stopping time is long, must be wipe clean all machines, mechanical surface coated with antirust oil, with a cloth cover.